The camshaft uses lobes
(called cams) that push against the valves to open them as the
camshaft rotates; springs on the valves
return them to their closed position. This is a critical job, and can
have a great impact on an engine's performance at different speeds.
you can see the animation we built to really show you the difference
between a performance camshaft and a standard one.
you will learn how
the camshaft affects engine performance. We've got some great
animations that show you how different engine layouts,
like single overhead cam (SOHC)
and double overhead cam (DOHC),
really work. And then we'll go over a few of the neat ways that
some cars adjust the camshaft so that it can handle different
engine speeds more efficiently. Let's start with the basics.
Camshaft
Basics
The key parts of any camshaft
are the lobes. As the camshaft spins, the lobes open and close the intake
and exhaust valves in time
with the motion of the piston. It
turns out that there is a direct relationship between the shape of the
cam lobes and the way the engine performs in different speed ranges.
To understand why this is the case, imagine that we are running an
engine extremely slowly - at just 10 or 20 revolutions per minute
(RPM)
so that it takes the
piston a couple of seconds to complete a cycle. It would be
impossible to actually run a normal engine this slowly, but
let's imagine that we could. At this slow speed, we would want cam
lobes shaped so that:
Just as the piston
starts moving downward in the intake stroke (called top dead
center, or TDC), the
intake valve would open. The intake valve would close right
as the piston bottoms out.
The exhaust valve would open
right as the piston bottoms out (called bottom dead center,
or BDC) at the end of the combustion
stroke, and would close as the piston completes the exhaust
stroke.
This setup would work really well
for the engine as long as it ran at this very slow speed. But
what happens if you increase the RPM? Let's find out.
When you increase the RPM, the
10 to 20 RPM configuration for the camshaft does not work
well. If the engine is running at 4,000 RPM, the valves
are opening and closing 2,000 times every minute, or 33 times
every second.
At these speeds, the piston
is moving very quickly, so the air/fuel mixture rushing into the
cylinder is moving very
quickly as well. When the intake
valve opens and the piston starts its intake
stroke, the air/fuel mixture in the intake runner starts
to accelerate into the cylinder. By the time the piston reaches
the bottom of its intake stroke, the air/fuel is moving at a
pretty high speed. If we were to slam the intake valve shut, all
of that air/fuel would come to a stop and not enter the
cylinder. By leaving the intake valve open a little longer, the
momentum of the fast-moving air/fuel continues to force air/fuel
into the cylinder as the piston starts its compression
stroke.
So the faster the engine goes, the faster
the air/fuel moves, and the longer we want the intake valve to stay
open. We also want the valve to open wider at higher speeds - this
parameter, called valve lift, is governed by the cam lobe profile.
The animation below shows how a
regular cam and a performance cam have different valve timing. Notice
that the exhaust (red circle) and intake (blue circle) cycles overlap
a lot more on the performance cam. Because of this, cars with this
type of cam tend to run very roughly at idle.
Two different cam profiles: Click the button under the play
button to toggle between cams. The circles show how long the valves
stay open, blue for intake, red
for exhaust. The valve overlap (when both the intake and
exhaust valves are open at the same time) is highlighted at the
beginning of each animation.
Any givencamshaft
will be perfect only at one engine speed. At every other engine speed,
the engine won't perform to its full potential. A fixed camshaft is,
therefore, always a compromise. This is why carmakers have developed
schemes to vary the cam profile as the engine speed changes.
There are several different
arrangements of camshafts on engines. We'll talk about some of
the most common ones. You've probably heard the terminology: